Lead engineer - ndt/ingénieur qualité cnd h/f

Job Description Summary

To lead and execute NDT data analysis, drive improvements in NDT scanning and analysis towards securing ZERO defect escapement to customers and eliminate over processing.

Objectif : piloter et exécuter l’analyse des données CND, conduire des améliorations dans la numérisation et l’analyse CND afin de garantir un zéro défaut aux clients et de diminuer le surtraitement.


Job Description


Competency Development & Resource Adequacy:

* Develop training materials and samples for classroom and practical trainings.
* Plan, execute, and monitor trainings for NDT level 1 and 2 certifications in the plant, ensuring sufficient certified personnel.
* Maintain skill matrix of quality staff as per competency model.
* Track certification database and ensure only certified resources perform inspections.
* Improve certification processes to be leaner and more effective.
* Focus on enhancing the competence level of NDT technicians for workforce flexibility.


Measurement and Inspection Methods:

* Reduce variation between NDT reviewers through periodic training and assessments.
* Support development of new NDT methods and tooling.
* Update and improve NDT processes and methods regularly.
* Implement Poka-Yoke solutions in inspection and measurement processes.
* Execute new inspection methods, geometrical verification, and new technologies after engineering development.
* Drive improvements in existing NDT methods to make processes leaner and more effective.
* Lead tactical projects aligned with strategic plans.


Quality Compliance

* Proactively ensure process compliance before failures occur.
* Plan and conduct process audits, personnel reviews, and data analysis periodically.
* Monitor inspection effectiveness, support root cause analysis and CAPA closure.
* Improve audit processes to be lean and effective.
* Follow up on audit findings and implement improvements.
* Enhance BMS processes and tools related to audits.
* Perform RCA for recurring defects to improve product quality.


Operational process and support:

* Perform accurate NDT data analysis to ensure zero defect and over processing.
* Provide timely analysis support and feedback to plants.
* Improve scanning methods and data quality.
* Assist plant NDT resources in eliminating rescanning (First Time Right scan).
* Monitor KPIs and ensure performance levels are maintained.
* Keep operational quality records updated.
* Establish baseline for NDT activities and improve tools and equipment.
* Support technology projects, new product launches, and quality issues from a technical perspective.
* Track and improve gauge R&R performance in plants.
* Ensure effective calibration processes.
* Train and implement new AC procedures.
* Optimize inspection frequency based on SPC analysis.
* Support daily operational challenges in manufacturing plants.


Required Qualifications

* Bachelor’s degree in engineering or equivalent, with 7-14 years of experience in Quality.
* Certified UT level 2 in conventional and advanced Phased Array methods; UT level 3 certification is a plus.
* Certified IR inspection method.
* Minimum 5 years’ experience in manufacturing, preferably in blade manufacturing with UT inspections.
* International experience and cultural awareness in Americas, Europe, India, and China.
* Knowledge of blade manufacturing and quality tools, systems, audits, Six Sigma, PFMEA, control plans, PPAP.
* Strong English skills (verbal and written).
* ISO 9001 Lead auditor certification and audit experience are preferred.
* Willingness to travel across LM business units for training and operational support.
* Flexibility to work in shifts to support global manufacturing.


Desired Characteristics

* Quality-minded individual, independent of plant responsibilities.
* Self-motivated, encouraging responsibility in others.
* Effective communication skills across all levels.
* Innovative, evaluating multiple solutions beyond own areas.
* Goal-oriented with regular follow-up and decision-making abilities.


Additional Information

Relocation Assistance Provided: Yes

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